Probe the dimensions of bores in seconds
Many medium and large parts have deep and complex structures that need to meet high quality requirements and the ever-demanding designs of modern manufacturing. Until now, the in-line inspection of such structures with micrometer accuracy has remained elusive. It is especially the case for bores, as accessing dimensional information deep into cylindrical structures while delivering micrometer-level accuracy is a significant challenge. Leveraging their unique coaxial configuration and high accuracy, OptoComb 3D scanners can be combined with a 45° mirror to successfully address this issue.
We are thus developed the OptoComb V-mirror system that combines an OptoComb 3D scanner with a reversed V-shaped mirror translating within the structure along its z-axis. With this system, we brings a new dimensional inspection solution to the table, scanning the inner walls of bores, cylinders and other complex structures with high accuracy, and enabling the GD&T analysis of a large range of manufactured parts.
・Target: internal walls of bores and cylindrical parts, standing walls of slits, cases...
・Dimensional inspection: direct access to diameter, straightness, position with microscale accuracy.
・Adaptability: compatible with all our 3D scanner configurations, the V-mirror addon can adapt its measurement range and accuracy to your inspection needs.
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Inner walls of bores and cylindrical parts, vertical walls of slits, cases...
Direct access to diameter, straightness, and position with microscale accuracy.
Compatible with all OptoComb 3D scanner configurations, the V-mirror option allows you to adapt measurement range and accuracy to your inspection specifications.
Applications
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Optocomb 3D scanners by XTIA are the first industrial application of the Nobel-prize winning Optocomb technology. With their coaxial configuration, their long working distance, their 500kHZ rate and a resolution as high as 1μm, OptoComb scanners are the ideal 3D scanning solution for a fully automated quality control. OptoComb scanners have a reliable track record for the GD&T of your most complex parts and for the detection of a large range of 3D defects such as dents, scratches, particles, burrs and more.
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OptoComb 360 is a unique inspection system combining an OptoComb 3D scanner with a rotating stage to scan objects over 360°. With this system, XTIA brings a new visual and dimensional inspection solution to the table and enables the outer surface of spools and other structures with rotational symmetry to be measured with high accuracy.
Leveraging their unique coaxial configuration and high accuracy, OptoComb 3D scanners can be combined with a 45° mirror to successfully inspect the inner walls of bores and complex cylindrical structures in seconds.
In collaboration with its partner JUKI, XTIA offers its Hybrid solution: a fully automated system integrating both a 12 Megapixel optical camera and a high-resolution S40 OptoComb 3D scanner. The system maximizes resolution in all three directions for an optimal visual inspection and defect detection process. By taking advantage of the very high speed of the optical camera, our hybrid system can reduce the cycle time of the overall automated inspection process.
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